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Rotary Indexing Dial Optical Sorting Machine

Fasteners

Optical inspection machine with slotted indexing dial for sorting headed fasteners. The Rotary Indexing Dial Optical Sorting Machine holds components in place for accurate size and surface checks. It provides high-speed performance with an accuracy of ±0.02 mm. This helps find defects quickly in busy production lines.

Specifications

Head diameter: 5-25mm
Total height: 10-80mm
Sorting precision: ±0.02mm
Air pressure: 5kg/cm²
Mainframe: industrial control computer
Digital camera: industrial camera
Machine weight: 800kg
Machine dimensions (L×W×H): 1500×1100×1800mm

Description

People also know the Rotary Indexing Dial Optical Sorting Machine as a screw sorting machine. Engineers design it for precise inspection and sorting of parts. It uses a slotted indexing dial for this process.

This advanced system ensures stable positioning for the accurate evaluation of both dimensions and surface characteristics, particularly for items that cannot stand securely upright. This machine can inspect parts ranging from 10 to 80 mm in length. It works quickly, handling 300 to 1200 pieces each minute.

It has an accuracy of ±0.02 mm. This ensures reliable defect detection and size assessment. Perfect for high-volume production settings.

Applicable Parts

Automotive screws

Long bolts screws

Screws

Special-shaped metal parts

Applications

Features

The rotary indexing dial optical sorting machine integrates multiple systems for thorough inspection and sorting of cylindrical components.
Includes an automated feeding system for efficient product handling.
Utilizes a transmission and positioning system for precise alignment of each part.
Features an automatic measurement system with advanced sensors and cameras to evaluate dimensions and surface features, determining component quality.
Employs an automated sorting and unloading system to separate and direct acceptable products from defective ones.
Incorporates an intelligent control system that enables real-time adjustments to inspection criteria based on user settings.
The system uses a computer to collect and analyze data. It provides statistical insights to improve quality control.
Provides efficient, accurate, and reliable inspection and sorting, ideal for high-volume production environments.
The inspection table is customizable to standard or large sizes, accommodating a wide range of product sizes and inspection needs.
You can equip the sorting system with an eddy current probe to detect material mix-ups and defects in heat-treated parts.
Machine inspects broken pins, groove depth, multi-stage width, multi-stage height, bottom shape, thread pitch, thread angle, and thread quality.

Frequently Asked Questions

What are the benefits of using a visual sorting machine for bolts?

A visual inspection machine for bolts boosts efficiency. It accurately finds defects, inconsistencies, and foreign materials. This automation enhances sorting quality and reduces manual work. As a result, you get better quality control and quicker sorting times.

Do I need to hand-feed parts into an optical sorting machine?

No, designers create visual sorting machines with automated feeding systems, which minimise the need for manual intervention. This automation enhances quality, efficiency, and consistency by seamlessly feeding parts into the machine for inspection and sorting.

Does the optical inspection machine come with a compressor?

A visual sorting and inspection machine might need an external air compressor. This is especially true for sorting tasks that use air jets. The machine’s design and the specific application determine whether a compressor is necessary.