Electronics

Our optical inspection machines are essential in electronics manufacturing, streamlining assembly and quality control processes. Engineered to eliminate defects, verify PCB assembly accuracy, and improve traceability, they excel at inspecting solder quality, component placement, and print control. Our systems use image recognition and fast automation. This helps us provide accurate inspections. We support manufacturers in maintaining high-quality standards and enhancing production efficiency.

Electronics

Visual Inspection Machine for Electronics

These systems fit easily into electronic production lines. They can work in-line or as stand-alone solutions. They capture detailed inspection data at different stages: bare board, solder paste, pre-reflow, post-reflow, and completed assembly.

Automated optical inspection eliminates subjectivity, fatigue, and variability associated with manual inspection methods, thereby drastically improving throughput and defect detection reliability. Inspected data is logged and analysed for ongoing process improvement, supply chain traceability, and compliance.​

Optical sorting and inspection equipment helps electronics manufacturers keep high-quality standards. It does this while handling large production volumes. This equipment also enhances efficiency, reduces costs, and accelerates time-to-market. These solutions meet the rigorous demands of the industry, ensuring reliable defect detection and streamlined production workflows.

Detection Types

  • Semiconductor Inspection: This encompasses the inspection of semiconductor devices, from wafer manufacturing through to packaging and the installation of integrated circuits. These systems ensure that the semiconductors meet quality standards and function correctly in their applications.
  • LED Component Inspection: This inspection checks alignment quickly and accurately. It verifies the consistency of surface-mounted devices (SMDs) and finds defects in LED components.
  • Printed Circuit Board Assembly (PCBA) Systems: Verify the quantity, size, and placement of components on printed circuit boards (PCBs) to ensure accurate assembly. This ensures that someone assembles them correctly and that they remain free of defects.

Application Scenarios

Application Cases

Capacitor Testing

The glass plate inspection device and rotary indexing table compose the capacitor testing equipment.

Features

  • The glass plate inspection device checks for a drum’s presence, upper surface, lower surface, and product dimensions.
  • A rotary indexing table checks the appearance of the product’s lead. It also checks the positive and negative lead. Finally, it verifies the position of the lead.
  • Inspection accuracy: ±0.02mm.
  • Inspection and sorting speed: up to 200 pieces per minute.
visual-inspection-system-electronics_08

Frequently Asked Questions

RKE specialises in the production of vision sorting and inspection machines. Engineers design advanced machine vision systems to provide automated solutions for quality control and inspection. They include sorting and inspection technologies for different parts and components.

Our automated vision sorting machines can inspect a wide range of parts, including bolts, screws, and nuts. They can also examine various brass parts, pins, and precision-turn components. They use machine vision technology for quality assurance and reliable results.

The type, size, and use of the parts being checked determine the speed of the optical sorting machine. Our vision sorting machines can perform between 300 and 1,200 inspections per minute, ensuring high efficiency in quality control.

Contact RKE

To contact RKE, please fill out the form below. Once we receive your message, a division representative will contact you shortly.