New Energy

Engineers design this customizable visual inspection system for new energy components, such as battery casings, electrode sheets, and motor parts. Using AI technology and industrial cameras, it detects scratches, size changes, colour differences, and material flaws. It has an accuracy of ±0.01 mm. This ensures high-quality clean energy manufacturing.

New energy

Visual Inspection Machine for New Energy

RKE designed its New Energy Visual Inspection Equipment for precise inspection of energy components. This includes battery casings, electrode sheets, and motor parts.

This system uses advanced AI visual technology and high-resolution cameras. It reliably detects surface defects, including scratches, size changes, colour issues, and material flaws. It can detect these problems with an accuracy of up to ±0.01 mm. By combining automated image recognition with robust mechanical integration, the equipment ensures all inspected products meet stringent quality benchmarks vital for clean energy manufacturing.

This solution fits easily into busy production lines. It supports different inspection setups for various product shapes and sizes. Efficient data collection and intelligent defect sorting streamline the manufacturing process, facilitate traceability, and minimise the risk of defective parts entering the supply chain.

RKE’s new energy visual inspection equipment is reliable and cost-effective. It helps manufacturers meet high standards and boost production efficiency. This equipment also keeps them competitive in the fast-changing energy technology market.

Detection Types

  • Surface and Dimensional Defect Detection

AI inspection tools can detect problems such as scratches, warping, colour differences, and size discrepancies. Manufacturers use them on battery casings, electrode sheets, and motor parts. This ensures that each part meets strict design and quality standards.

  • Automated Data Logging and Compliance Verification

Inspection results are automatically recorded, enabling traceability and supporting compliance with clean energy manufacturing regulations, while improving production efficiency and reducing operational costs.

Application Scenarios

Application Cases

New Energy Visual Inspection Equipment

Inspecting new energy components, such as battery casings, electrode sheets, and motor parts, is crucial in the manufacturing of clean energy. These parts require rigorous quality control due to their critical role in ensuring safety, reliability, and overall system performance.

Many manufacturers still use manual detection methods. This results in lower efficiency and a higher likelihood of missing defects. This is especially true for complex surfaces and small changes in size. Such limitations can lead to costly downstream failures and reduced competitiveness in rapidly evolving markets.

After assembly, manufacturers must check the surfaces and sizes of battery casings, electrode sheets, and other energy parts. They look for defects such as scratches, colour differences, dirt, warping, and incorrect assembly.

Advanced automated visual inspection solutions can detect even the smallest flaws. These include dimensional deviations, micro-cracks, and internal material inconsistencies. This ensures that every product meets strict regulatory and safety requirements.

The advantages of AI-powered visual inspection equipment in new energy component inspection

  • The AI-powered visual inspection equipment provides exceptional inspection speed and precision, dramatically reducing missed defects while lowering inspection costs.
  • Visual inspection is a mature and reliable technology, optimised for high-volume production environments and complex energy component geometries.
  • This solution checks many surface and size defects. It ensures that products meet quality standards. This improves the consistency and reliability of clean energy products.
Lithium Battery Cap

Frequently Asked Questions

This inspection machine detects a wide range of defects. It can detect cracks, scratches, size changes, deformations, inclusions, and surface issues. It utilises multi-angle imaging and AI algorithms to maintain high-quality standards.

The system detects defects with exceptional accuracy, achieving a precision of ±0.01 mm. It uses high-resolution cameras, dynamic magnification, and advanced inspection software. This makes it perfect for clean energy applications that need high standards.

Yes, the inspection machine has a modular design. You can customise it to fit different product shapes, production needs, and quality control standards for various industries.

Contact RKE

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