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Automatic Bolt Optical Sorting Machine

Types: Optical sorting machine with a rotary slotted metal disk
Suited for: Bolts, screws, spindles, threaded pins and more
Inspection Accuracy: ±0.02mm

Inspecting Products

Inspection Screen

The Bolt Optical Sorting Machine, a type of inspection equipment, features four industrial CCD cameras.

The CCD1 is a head-up camera used for inspecting the multi-segment height and outer diameter of the product.

The CCD2 is a vertical bottom-view camera used for checking the aperture and burr of the product.

The CCD3 is a vertical camera. It looks at the opposite diagonal and angle of the product. It also checks for chamfering.

The CCD4 is a 45° tilt camera used to determine if the product has internal threads. This advanced configuration ensures high-precision, multi-angle inspection and comprehensive quality control for bolts and similar fasteners.

Technology Parameters

Model: RK-1300
Head Outer Diameter (mm): 5-20
Head Thickness (mm): 2-10
Total Height (mm): 5-80
Inspection Accuracy: ±0.02mm
Air Pressure (Kg/cm²): 5
Host Computer: Industrial PC
Digital Camera: Industrial CCD
Net Weight (KGS): 650
Dimension (L*W*H) (mm): 1500*1100*1800

Customized service can be provided according to the detect demand.

Features

You can customise the standard or large type according to its standard or large type.
The design inspects screws of general design. It can inspect screws with lengths ranging from 5 to 80mm.
We can add an eddy current probe to the machine. This will help check for heat treatment, its quality, and size.

NG Optical Fiber Sensing Blanking

This machine features a solenoid-operated blow-off to blank NG products. The NG expel workstation has an optical fibre sensor located behind it. This device prevents NG products from reaching the OK outlet. If the control software detects that the NG product is not blanked, it will automatically stop the machine.

Solenoid Operated Blow-Off

This machine uses a high-speed, contactless solenoid blow-off. It protects the products from damage. The dryer, equipped with fine micro filters, processes the compressed air.

Multi-Station Rotary Indexing Table

A vibration plate conveys the products to the rotary indexing table. The rotary indexing table has evenly spaced slots. These slots will move different cameras to inspect related parameters one by one. Products of varying rod diameters require different rotary indexing tables.

Optional Accessories

Frequently Asked Questions

1. Can the visual inspection machine handle different types and sizes of bolts?

Yes, our automatic inspection machines have adjustable settings. They also have a customizable machine vision system. This allows them to sort and handle a wide range of bolt types and sizes. This flexibility makes them suitable for various industrial applications, accommodating different shapes, sizes, and materials.

2. Can the visual inspection machine sort objects based on multiple criteria simultaneously?

Absolutely. Our visual sorting machines can sort objects by multiple criteria simultaneously. These include colour, shape, size, and texture. This multi-criteria sorting capability enhances accuracy and versatility, making it easier to meet specific quality standards for different products.

3. Do I need to hand-feed parts into an optical sorting machine?

No, designers create visual sorting machines with automated feeding systems, which minimise the need for manual intervention. This automation enhances quality, efficiency, and consistency by seamlessly feeding parts into the machine for inspection and sorting.