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Glass Dial Optical Sorting Machine

Fasteners, Mobile Phone Parts, Rubber Parts

RKE Optical inspection machine for sorting and checking parts like screws, nuts, and washers. It utilises advanced double-sided imaging and custom software to identify defects quickly. This helps ensure fast quality control.

Specifications

RK-1500

Head diameter (mm): 1-25
Total height (mm): 1-40
Sorting precision (mm): ±0.01
Air pressure (kg/cm²): 5
Mainframe: Industrial control computer
Digital camera: Industrial camera
Weight (kg): 650
Machine dimensions (L×W×H) (mm): 1350×1100×1800

RK-1650

Head diameter (mm): 3-15
Total height (mm): 5-80
Sorting precision (mm): ±0.01
Air pressure (kg/cm²): 5
Mainframe: Industrial control computer
Digital camera: Industrial camera
Weight (kg): 700
Machine dimensions (L×W×H) (mm): 1400×900×1800

Description

Experience unmatched quality with our Glass Dial Optical Sorting Machine. It now offers optional double-sided inspection for perfect results. This system is equipped with high-performance imaging and unique analysis software. It checks every nut, screw, and component for tiny defects and removes oil residues.

Whether you need a Nut Sorting Machine or a Screw Sorting Machine, our solution captures clear images. It provides fast, automated analysis of dimensions and surface quality. Enjoy greater reliability, lower inspection costs, and smoother production with trusted technology. Improve your quality standards. Opt for the Glass Dial Automatic Screw Machine for superb sorting and inspection.

Applicable Parts

Special-shaped metal parts

Applications

Features

High Detection Precision

The glass dial optical sorting machine offers impressive precision, achieving an accuracy of up to 0.01 mm. This ensures it can accurately check if products meet quality standards. It’s ideal for industries where even minor defects can have a significant impact on performance and safety.
High-Speed Operation

The glass dial sorting machine operates at speeds of 300 to 1200 inspections per minute. This efficiently manages large product volumes, boosting productivity and cutting down manual labour. Its high speed is key for industries with tight production schedules. It ensures a steady flow of quality-controlled products.
Flexible Parameter and Configuration Adjustment

The optical sorting system lets users customise their setup. They can adjust options like lighting and image processing algorithms. It can also support additional hardware, such as cameras and lasers. This makes it flexible for various product types and inspection needs.
Multifunctional Support

The optical sorting machine does more than just sort. It also finds surface defects, measures dimensions, and classifies products by colour and shape. This multifunctionality means better quality control. It reduces the chance of defective products hitting the market.
User-Friendly Interface

The sorting machine features an intuitive human-machine interface (HMI) that simplifies operation. Operators can easily monitor and adjust settings, which reduces training time and the chance of errors. This boosts overall efficiency and safety.

Frequently Asked Questions

Can this automatic inspection machine be integrated into an existing production line?

Yes, our automatic visual aborting and inspection machines can be integrated into your existing production line. They are designed to adapt easily, with customizable settings and interfaces. This means manufacturers can enhance quality control without having to overhaul their existing processes.

What level of accuracy can be achieved with a visual sorting machine?

Visual sorting machines are highly accurate, with an accuracy rate often exceeding 95%. This accuracy relies on a few key factors. These are the part’s features, the inspection criteria, and the machine’s technology. Advanced optical systems can spot tiny defects and inconsistencies. This ensures that only components meeting strict quality standards are approved for use.

What are the benefits of using visual inspection machines for washers and nuts?

Using visual inspection machines for washers and nuts helps to keep production quality and uniformity. These machines quickly identify defects such as surface cracks, size discrepancies, and shape errors. This is vital for washers and nuts. Automating inspections reduces manual labour, improves product reliability, cuts waste, and enhances production efficiency.