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Six-Sided Visual Inspection Machine

An artificial intelligence-based inspection machine for inspecting six sides at once. The Six-Sided Visual Inspection Machine quickly identifies and sorts defects in electronic components and semiconductor parts. It ensures thorough quality control in industrial settings.

Specifications

  • Resolution: MAX 2.3µm
  • Lens: Zoom lens
  • CCD camera: six 750fps color cameras
  • Software: AI visual inspection system
  • Light source: 3D
  • Feeding unit: high speed feeding system
  • Inspection speed: 3000-12000pcs/min
  • Machine weight: 580kg
  • Machine dimensions (L×W×H): 1000×950×1850mm
  • Voltage: 220V
  • Air pressure: 0.5-0.8MPa

Description

The Six-Sided Visual Inspection Machine, an automatic visual inspection machine, delivers high-speed, comprehensive inspection for products such as LEDs and semiconductor components. Using advanced artificial intelligence and precise image processing, it checks all six sides of each item. It achieves this at speeds ranging from 3,000 to 12,000 pieces per minute.

This system detects various defects. It can detect leftover glue, missing glue, and excessive glue.

It also identifies bubbles, dirt, and surface blurring. Additionally, it checks for wire misalignment, bad welding, aluminium foil issues, and whitening. Based on AI analysis, the machine efficiently sorts products as acceptable or defective, ensuring precise quality control in industrial environments.

Applications

Features

  • Features six cameras, each dedicated to inspecting one side of the product for a complete 360-degree assessment.
  • Includes a UPS power supply to maintain uninterrupted operation and prevent downtime during power fluctuations.
  • Offers high compatibility and easy switching between different inspection modes, simplifying adjustments for various inspection tasks.
  • Utilises deep learning algorithms to enhance defect detection and inspection accuracy.
  • Provides detailed documentation on electronic file modelling for operational reference.
  • Includes lifetime free technical support for lasting service and reliability.

Frequently Asked Questions

Vision inspection systems powered by deep learning automate manufacturing operations by detecting defects, contaminants, functional issues, and other anomalies in products. These systems enhance the manual quality processes, improving overall business quality and reducing costs. Each test record stores and supports self-learning, which increases detection accuracy over time through continuous improvement.

Most machine vision systems come with a software tool library designed to perform various types of inspections. These systems monitor the visual appearance of materials through statistical methods, automatically identifying potential defects on the material surface. Inspectors classify defects based on contrast, texture, and/or geometric shape similarity, ensuring high inspection accuracy.

Vision inspection systems are vital for ensuring product quality and integrity. They verify the correct application of labels and confirm the safety of medical packaging by ensuring that containers are fully sealed and have tamper-evident seals.

These systems inspect finished products for defects, such as scratches and bent pins, while efficiently counting items like pills and components in kits. They also verify that all assembly operations are completed and that all necessary components, such as consumer safety inserts, are present.

Additionally, vision inspection systems accurately measure tiny gaps, such as those on spark plugs, ensuring precise measurements that are crucial for maintaining high-quality standards.

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