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U-Groove Dial Automated Optical Inspection Machine

Fasteners

Optical inspection machine for vision sorting and inspection of cylindrical parts. The U-Groove Dial Automated Optical Inspection Machine ensures stable alignment and precise measurement. It provides fast AOI for pins, shafts, and rollers. This ensures accurate and adaptable quality control across various industries.

Specifications

Head diameter: 2-10mm
Total height: 2-30mm
Sorting precision: ±0.01mm
Air pressure: 5 kg/cm²
Mainframe: industrial control computer
Digital camera: industrial camera
Machine weight: 650 kg
Machine dimensions (L×W×H): 1350×1100×1800mm

Description

The U-Groove Dial Automated Optical Inspection Machine (AOI) sorts and inspects cylindrical parts, including pins, shafts, and rollers. These items can’t stand upright on flat surfaces. The machine has a special U-groove around the dial’s edge. This feature keeps products in line and prevents them from rolling out of place.

This helps with accurate measurements and consistent inspections. It can handle 300 to 1000 parts per minute and achieves inspection accuracy of up to ±0.02 mm using advanced machine vision technology. This reduces error rates compared to manual checks. The AOI machine ensures dependable quality control for various industries. It comes with flexible inspection criteria and precise levels.

Applicable Parts

Bolt

Cylindrical components

Pins

Shaft components

Soldering iron tips

Applications

Features

The U-groove dial optical sorting machine uses several systems to inspect and sort cylindrical parts.
It features an automated feeding system for quick and efficient product handling.
A transmission and positioning mechanism aligns each part for accurate inspection.
An automatic measurement system uses advanced sensors and cameras. It checks dimensions and surface features.
It checks the quality of each component through careful measurement and analysis.
An automated sorting and unloading system separates good products from defective ones.
Products are directed to specific areas based on the inspection results.
An intelligent control system adjusts inspection criteria in real time based on user settings.
A computer system collects and analyses measurement data. It gives insights for quality control and helps improve processes.
This combination offers accuracy, efficiency, and flexibility in sorting. It meets various inspection standards and provides detailed statistics to maintain high production quality.

Frequently Asked Questions

What are the benefits of using a visual sorting machine for bolts?

A visual inspection machine for bolts boosts efficiency. It accurately detects defects, inconsistencies, and foreign materials. This automated sorting reduces manual labour. As a result, it enhances quality control and speeds up sorting times.

Can the visual inspection machine handle different types and sizes of bolts?

Yes, our automatic inspection machines can adjust settings and customise the vision system. This allows them to sort and manage a variety of bolt types and sizes. They are versatile, making them ideal for a wide range of industrial applications. They can handle different shapes, sizes, and materials.

Can the visual inspection machine sort objects based on multiple criteria simultaneously?

Absolutely. Our visual sorting machines can sort objects by multiple criteria simultaneously. They can check colour, shape, size, and texture simultaneously. This feature boosts accuracy and flexibility. It helps you meet quality standards for different products.